ODM Functional Configuration

Modular System Design for ODM Projects

At Regen, we understand that a successful cargo bike is more than a frame—it’s an integrated system built for your use case. Whether for urban families, last-mile delivery, or institutional logistics, we help you customize the motor, gear system, brakes, battery setup, lighting, cockpit parts, and cargo modules. All functional configurations are developed in line with your design intent and regulatory needs (EN 15194 / EN 17860 / StVZO,CE, E-Mark & K-Mark etc.). Below is our full functional configuration menu.

Not sure what technique fits your idea? Just send us a photo, sketch, or sample product — we’ll guide you to the right process.

The motor system defines how your cargo bike feels in motion—how it climbs hills, how smoothly it responds, and how confidently it carries loads. Whether you prioritize torque, silence, or maintenance-free performance, Regen helps you choose the right motor configuration.

Customizable options include:

  • Mid-drive or hub motor (front/rear)
  • Power ratings: 250W / 500W / 750W
  • Torque or cadence sensor
  • EU-compliant motor integration
  • Display and controller (LED/LCD/TFT)
  • Other

Gear & Transmission System

Choosing the right transmission system affects not just performance, but also comfort, noise level, and long-term maintenance—especially for cargo bikes carrying children or navigating hills. At Regen, we support a range of internal and external gear systems and can integrate specific brands or configurations based on your market needs. We also offer gear ratio consultation based on your payload and terrain requirements.

We can also recommend optimal gear ratios based on your payload type, terrain conditions, and rider behavior. Contact Our Service for More Information.

01. Internal Gear Hubs

Shimano Nexus, Enviolo (manual or AUTOMATiQ), or designated brand of choice. Smooth shifting, low maintenance, enclosed build. Ideal for family and urban models.

02. External Deralleur setups

Configurable from 7 to 11-speed systems. Lightweight and responsive. Suitable for more dynamic or longtail models.

03. Electronic Shifting

For premium comfort for automatic gear shifting under load when riding.

04. Drive type Options

Chain(standard) or Gates Cargo Belt Drive (low-maintenance, silent, clean), up to your choice.

Brake System

Cargo bikes carry more weight, longer frames, and often children—braking systems must be robust, reliable, and legally compliant. Regen offers component-level brake customization with systems designed for load stability, rider control, and long-term wear resistance.

  • Optional Features:

    Parking brake levers for stability during child loading

    ▸ ABS-ready designs for high-performance systems

All systems are pre-validated for EN 15194 και DIN 79010 compatibility.

Hydraulic Disc Brakes (Recommended)

▸ Ideal for family and delivery bikes with frequent stops
▸ Strong stopping power with smooth modulation
▸ Compatible with child carriers and heavy rear loads
▸ Brands: Tektro , Magura , or designated brand

Mechanical Disc Brakes (Cost-effective)

▸ Easier maintenance, suitable for lighter cargo bikes
▸ Compatible with shared fleet setups

Battery & Charger System

For cargo bikes, especially electric front-load and trike models, battery design affects everything from frame geometry to range and usability. Regen offers power system configurations that support longer delivery routes (Business Use such as logistics) , child transport reliability (Family-use), and EU safety regulations.

  • ▸ Capacity: 540Wh / 720Wh / 960Wh+
  • ▸ Mounting: removable rack, downtube-integrated, or internal dual pack
  • ▸ Dual-battery setup for extended range: ideal for couriers and shared use
We help assess your target mileage, load cycle, και daily recharge schedule to build the right battery configuration for your region and use case.

Cockpit & Touchpoint Components

Cockpit customization impacts rider comfort, brand identity, and product usability. Cargo bike riders often interact with handlebars, grips, levers, saddles, and seatposts in high-variation use.

Customizable Options Include:

  • Handlebar width, rise, adjustable stem 

  • Grips (ergonomic, shock-absorbing, leather wrap)

  • Brake lever shape and force sensitivity

  • Saddles: Gel or memory foam, suspension post or rigid

  • Other

Lighting & Electric Components

Lighting on cargo bikes is not only for style but for legal compliance and rider safety. Many EU markets require StVZO-compliant systems. Regen integrates lighting to match your regulatory and aesthetic requirements.

Customizable Options Include:

  • LED front/rear lights (powered by main battery or separate)

  • StVZO-compliant beam pattern for Germany and Austria

  • Optional brake signal integration, ambient light sensor

  • Integrated wiring into frame or exposed cable routing

a general reference to estimate 照射距离 (illumination distance) based on LUX for bicycle lights under typical beam conditions (about 10–15° focused beam)

A general reference to estimate illumination distance based on LUX for bicycle lights under typical beam conditions (about 10–15° focused beam)

Other Components

Cargo Bike Locks, tires, child seat and so on…

 

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