O que é um suporte de carga na Cargo Bike?

Understanding Design, Function, and How to Choose the Right Rack for Your Needs

Como a cargo bike manufacturer, we at Regen are often asked: “Is the cargo rack essential?” ou “Can I carry extra load without a box, just a rack?” The truth is, cargo racks are one of the most underestimated but essential components on a utility-focused bike.

In this article, we’ll explain everything you need to know about cargo racks—what they are, how they function, what types exist, and how to select the right one depending on your transport needs. Whether you’re hauling goods, securing delivery bags, or adding child seats, the right cargo rack transforms your e-bike into a truly multipurpose machine.

What is a Cargo Rack in Cargo Bike ?

UM cargo rack é um load-bearing structure mounted over the rear or front wheel of a bicycle—particularly common in longtail and utility cargo bikes. It’s designed to support additional weight such as:

• Boxes and crates
• Child seats
• Grocery bags or delivery containers
• Panniers or soft bags
• Tool kits or repair equipment

In essence, it’s a stable platform for modular carrying solutions—giving you flexibility in what and how you transport.

At Regen, our rear cargo racks are welded into the frame on longtail bikes or mounted using reinforced brackets on front-load trikes and Long Johns. We design racks with DIN EN 17860 load standards in mind, ensuring safe, certified load capacity for commercial and private users alike.

✅ Definição: A cargo rack is a metal support structure (usually aluminum or steel) affixed to the frame, designed to carry additional cargo weight independently of the rider’s weight.

Why a Cargo Rack Matters in Cargo Bike Design

In a regular e-bike, the absence of a rack might just be inconvenient. In a bicicleta de carga, it can mean incompatibility with essential use cases. Here’s why:

We often equip our cargo bikes with integrated rear racks that support up to 60–100 kg, depending on model. Some customers even customize racks for solar panels or custom advertising boards.

💡 Looking to upgrade your delivery setup? Learn how modular cargo boxes work with our rack systems →

Types of Cargo Racks in Cargo Bikes

Let’s explore the most common cargo rack designs found in modern electric cargo bikes, including our own Regen line.

1. Rear Cargo Rack (Longtail Style)

• Integrated into the frame or attached to the seat stay and dropout mounts
• Ideal for heavy loads, child seats, or dual pannier setups
• Usually supports 40–100 kg
• Compatible with Thule Yepp seats, Ortlieb panniers, or custom delivery modules

2. Front Cargo Rack (Porteur or Utility Fork Mount)

• Mounted to the fork crown or head tube
• Keeps cargo in rider’s field of vision
• Supports up to 25–40 kg
• Popular for food delivery, toolkits, or office bags

3. Dual Platform Rack (Front + Rear)

• Allows balanced load on both ends
• Found on high-performance delivery bikes and couriers
• Front rack is often fixed (doesn’t turn with handlebars), improving stability

4. Integrated Rack + Box Hybrid

• Seamlessly merges rack structure with enclosed box system
• Used in enclosed or insulated cargo box setups (e.g. Regen’s thermal delivery boxes)
• Designed with rails or lock-in mounting points for modularity

Key Features to Consider

When selecting or customizing a cargo rack, we always recommend evaluating the following:

At Regen, we test all cargo racks under simulated road vibrations, shock loading, and environmental stress. Our racks are treated with dual-layer ED coating + powder coating for extreme weather durability.

🔧 Need help choosing the right rear rack configuration for your fleet? Contact our engineering team →

Cargo Racks vs. Cargo Boxes: When to Use Which?

This is a common question from new cargo bike buyers. Here’s a quick breakdown:

The advantage of a cargo rack is versatility. While boxes are ideal for bulk, racks offer fast on/off loading and better aerodynamics when riding empty.

Cargo Rack Safety Tips

Even though cargo racks seem simple, safety is still a priority. Here are key tips we share with our customers:

• Evenly distribute weight left-to-right to avoid tipping
• Use ratchet straps or bungee cords to secure cargo firmly
• Check mounting bolts regularly, especially after heavy loads
• Don’t exceed rated weight, especially on suspended frames
• Avoid sharp corners or metal-on-metal contact that can damage the rack or bike frame

🚴 Looking for a rack that won’t rattle, even with 40 kg on cobblestone roads? Discover our vibration-tested cargo bikes

Our Cargo Rack Philosophy at Regen

We don’t treat the cargo rack as an afterthought. Instead, it’s a core component of the cargo bike’s utility value.

Whether we’re designing for family transport, postal delivery, or restaurant logistics, we integrate rack design early into our R&D process. Our racks are:

• Tested beyond EN load standards
• Modular and replaceable for long-term use
• Welded or bolted based on model, balancing strength and flexibility

Combined with our in-house frame factory and 6600㎡ EU assembly plant, we can deliver cargo bikes ready for real-world loading and usage.

Considerações finais

A cargo bike without a proper cargo rack is only halfway functional. Whether you’re a business user looking to maximize efficiency or a parent hauling groceries and kids, the cargo rack plays a central role in your daily performance, safety, and satisfaction.

We at Regen encourage all riders and buyers to view the rack not as a minor accessory, but as a platform for adaptability. It is the connection point between your bike and your real-world needs.

Lista de referências

• European Cyclists’ Federation (ECF). (2023). Cargo Bikes and Urban Logistics: Policy and Infrastructure. Retrieved from https://ecf.com
• European Committee for Standardization. (2023). EN 17860-1:2023 Cycles – Cargo bikes – Safety requirements and test methods for electrically power assisted cargo bikes (EPACs). Brussels: CEN.
• Bosch eBike Systems. (n.d.). Load stress and endurance testing for eBike accessories. Obtido em https://www.bosch-ebike.com
• Thule Group. (n.d.). Thule Yepp Maxi – Compatibility with rear bike racks. Retrieved from https://www.thule.com